Business Plan

SustainTex Systems is a U.S.-based smart manufacturing and process automation venture led by Md. Ashraful Azad, an industrial engineering professional with over 11 years of experience in lean manufacturing, Six Sigma optimization, and sustainable production systems. Currently pursuing an M.Sc. in Industrial Engineering at Lamar University, Azad has authored multiple peer-reviewed research papers on Six Sigma, lean automation, and sustainable manufacturing, directly aligned with U.S. industrial modernization and reshoring initiatives.

The company’s mission is to transform U.S. manufacturing by reducing inefficiencies, reshoring critical production capacity, and promoting carbon-neutral and data-driven production systems. SustainTex Systems will provide AI- and IoT-enhanced lean toolkits, Six Sigma consulting, and sustainable manufacturing solutions to strengthen U.S. competitiveness and resilience in global supply chains.

Phase-Wise Development Plan (2025–2028)

Shadow of a plant creates a dramatic silhouette against softly lit window blinds.

Phase I – Research, Framework Design & Pilot Modeling (Q1–Q2 2025)

Goal: Build process optimization models for manufacturing sectors with high reshoring potential.
 Activities:

  • Develop lean simulation models using Six Sigma-based bottleneck analysis.
  • Build ERP-integrated predictive scheduling prototypes.
  • Apply for DOE Industrial Decarbonization, NIST Smart Manufacturing, and NSF SBIR grants.
  • Publish results through technical papers, industry blogs, and LinkedIn series.
     Deliverables:
  • Lean Six Sigma toolkit (simulation + ERP modules).
  • Pilot scheduling system design.
  • At least 2 grant applications submitted.

Phase II – Prototype Development & Pilot Validation (Q3–Q4 2025)

Goal: Demonstrate efficiency gains in small and mid-sized U.S. factories.
 Activities:

  • Partner with U.S.-based mid-size manufacturers for pilot testing.
  • Integrate IoT-based monitoring dashboards for real-time production tracking.
  • Train engineers and operators in Lean + Six Sigma workflows.
     Deliverables:
  • 2 field validation reports.
  • Lean Manufacturing Automation Toolkit (beta version).
  • Workforce training guide.
A focused female engineer tests a prototype light fixture in a modern office setting, highlighting engineering and design work.
Two men operate machinery in a workshop, focused on their task.

Phase III – Expansion to Multiple Manufacturing Sectors (2026)

Goal: Scale lean automation and sustainability solutions beyond textiles into broader industries.
 Target Sectors:

  • Automotive components and EV supply chains.
  • Small and mid-sized advanced manufacturing plants.
  • Consumer goods and packaging industries.
     Activities:
  • Launch AI-driven predictive analytics for production scheduling.
  • Establish advisory council on sustainable manufacturing.
  • Publish industry roadmaps for reshoring and workforce impact.
     Deliverables:
  • Deployment roadmap for 5+ industrial partners.
  • Sector-wide lean efficiency benchmarks.
  • Data integration of sustainable materials and clean energy inputs.

Phase IV – Incorporation & Workforce Expansion (2026)

Goal: Incorporate SustainTex Systems as a Texas-based venture and expand operations.
 Activities:

  • Register as a U.S. LLC with headquarters in Texas.
  • Publish service catalog (lean consulting, Six Sigma implementation, ERP/IoT integration).
  • Recruit 6–8 specialists:
     ▪ Lean Manufacturing Engineer
     ▪ Automation & IoT Specialist
     ▪ Sustainability Officer
     ▪ Data & Analytics Engineer
     ▪ Client Engagement Manager
     ▪ Training & Workforce Coordinator
     Deliverables:
  • SustainTex Platform v1.0.
  • Workforce team onboarded.
  • Signed partnerships with 3–5 factories.
Group of professionals collaborate during a planning meeting indoors, showcasing teamwork and leadership.
A woman speaking at a podium with the American flag, symbolizing leadership and patriotism.

Phase V – National Expansion & Policy Partnerships (2027–2028)

Goal: Scale lean automation adoption across U.S. industries and integrate workforce development.
 Activities:

  • Secure partnerships with DOE, NIST Manufacturing USA, and MEP (Manufacturing Extension Partnership).
  • Launch community-college-led workforce training programs.
  • Deploy SustainTex platform across multiple states.
     Deliverables:
  • Accredited Lean Technician Training Program.
  • Expansion agreements in 5+ states.
  • Annual national impact report on reshoring and carbon reduction.

Targeted Outcomes by 2028

Metric

Target

Manufacturing Clients Onboarded

25+ factories across sectors

High-Skilled Jobs Created

20–25 FTE roles

Federal/Private Grants Raised

$800K+ (DOE, NIST, NSF, EA Funds)

Lean Automation Toolkits Deployed

5+ commercial deployments

Training Partnerships

3+ accredited programs

Efficiency Improvement

≥30% productivity gains

Carbon Reduction

≥25% reduction in waste & energy use

Conclusion

SustainTex Systems will modernize U.S. manufacturing infrastructure by delivering lean automation frameworks, Six Sigma efficiency models, and sustainable production solutions. Led by Md. Ashraful Azad, an experienced industrial engineer with a strong research and leadership background, this venture directly supports DOE’s Industrial Decarbonization Roadmap, NIST Smart Manufacturing Programs, and federal reshoring initiatives.

By combining research, pilot deployments, workforce development, and policy alignment, SustainTex Systems will strengthen U.S. industrial resilience, reduce dependence on imports, and contribute to sustainable economic growth.

How We’ll Measure Impact (sample KPIs)

OEE, changeover loss, rework %, on-time delivery, energy per unit, scrap %, supplier sustainability score, mean time between failures (MTBF), and maintenance-preventable downtime.

Ready to pilot a smart, sustainable line? Book a discovery call to get your assessment and pilot plan.

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